Split Repair Clamp And Split Sleeve Leak Repair Clamps Manufacturers In India


Split Repair Clamps

Manufacturers and exporters of high pressure Split Pipe Repair Clamps, Split Sleeve Clamp, Split Clamp, Pipe clamp, bolted split clamp, Split repair pipe clamps in India.

What is Pipeline Clamps ?

Pipeline Clamps are designed to repair or to be installed on damaged or leaking pipework, encapsulating the defect within the clamp body and regaining pressure integrity through mechanical seals and / or locks engaging on the sound parent pipe.

What is Split Repair Clamps?

The split repair sleeve or clamp is used to repair a wide range of high and low pressure, high and low temperature pipelines, including oil, water, gas, steam and a chemical process pipeline.

The split repair clamp halves are joined by bolts to form a high integrity pressure vessel around the boken or leaking pipe. Molded elastomeric seals of the highest quality are used for sealing, chosen for their compatibility with the pipeline product and operating temperature. If conditions warrant, the pipeline repair sleeve can also be welded after installation to create a permanent seal.

A Split Repair Clamp can be fixed while the line is still running. It is a fast and simple process, which allows the component to be bolted or clamped to be put in place. Bolting Specialist belongs to a top category of Split Sleeve Repair Clamp Manufacturers In India and produce the quality products in best rates. Our products are subjected to periodic testing to eliminate any defects within them.

Material of Split Pipe Repair Clamp

  • ANSI pressure classes 400, 300, 900, 600 and 1500.
  • Body materials: A216 WCC, A216 WCB, A516 Gr.70, A352 LCC (Suitable for normally corrosive services)
  • Design control and stress analysis with finite element package
  • Stud material: A 194 Gr. 2H, A193 Gr. B7 Nut material
  • Design based on: ASME Sec. VIII, API 6H , ANSI B31.4, B31.8 and Split Sleeve Software 3S
  • Coating: Yellow Epoxy Polyamide, standard or Marine epoxy

Split Repair Clamp Spec Chart

Bolts & Nuts Ss 304/304L 316/316L
Raw Material Ductile Iron
Rubber Sealing EPDM / NBR / SBR
Clamp Length 150-2000mm
Pipe Medium Water, Oil, Gas,Steam
Pipe O.D: 59-1260mm
Connection Bolt-On
Pressure Ratings 5000 psig
Operating Temperature -40° to +250°C

Split Pipe Clamp Dimensions

Nominal bore

Sealing length

Overall length

Bolt size

Approx. weight (without bolts)

NB Inch Inch Inch KGS
2 5.5 9.25 5/8 19
4 5.5 9.25 5/8 24
6 5.5 9.25 3/4 38
8 5.5 9.25 7/8 67
10 5.5 11 1 111
12 5.5 11 1 125
14 8 14 1 1/4 190
16 8 14 1 3/8 220
18 8 14 1 3/8 240

Dimensions Of Split Sleeve Pipeline Repair Clamps

DN Range Height Width weight
  Dmin-Dmax(mm) A(mm) B(mm) (kg)
80 88-99 225 219 9.75
100 107-119 225 246 11.4
150 157-171 225 291 13.8
200 219-226 310 352 26.4
250 270-276 310 420 37
300 320-328 310 471 41.6

Weight Chart Of Split Ring Pipe Clamp

D D1 L H Weight
(ø ext. pipe) BSP
50 G 3/4" 100 49 1.4
G 1" 49 1.4
G 11/4" 49 1.5
G 11/2" 49 1.5
63 G 3/4" 100 56 1.6
G 1" 56 1.6
G 11/4" 58 1.7
G 11/2" 58 1.7
G 2" 62 1.8
75 G 3/4" 120 63 2.4
G 1" 63 2.4
G 11/4" 65 2.5
G 11/2" 65 2.5
G 2" 69 2.6
90 G 3/4" 120 71 2.7
G 1" 71 2.7
G 11/4" 73 2.7
G 11/2" 73 2.8
G 2" 77 2.9
G 21/2" 77 3.3
110 G 3/4" 140 82 3.9
G 1" 82 3.9
G 11/4" 84 3.9
G 11/2" 84 4.0
G 2" 88 4.0
G 21/2" 88 4.7
G 3" 88 4.3
125 G 3/4" 160 88 5.4
G 1" 88 5.4
G 11/4" 90 5.4
G 11/2" 90 5.5
G 2" 94 5.5
G 21/2" 94 6.1
G 3" 94 5.8
140 G 3/4" 160 95 5.8
G 1" 95 5.8
G 11/4" 97 6.0
G 11/2" 97 6.0
G 2" 101 6.2
G 21/2" 101 7.0
G 3" 101 6.2
160 G 3/4" 170 107 6.9
G 1" 107 6.9
G 11/4" 109 6.9
G 11/2" 109 7.0
G 2" 113 7.0
G 21/2" 113 7.7
G 3" 113 7.3
200 G 3/4" 200 127 9.7
G 1" 127 9.7
G 11/4" 129 9.6
G 11/2" 129 9.4
G 2" 133 9.3
G 21/2" 133 10.7
G 3" 133 10.3
225 G 3/4" 200 140 16.1
G 1" 140 16.1
G 11/4" 142 16.0
G 11/2" 142 16.0
G 2" 146 15.9
G 21/2" 146 17.1
G 3" 146 16.6
250 G 3/4" 200 152 14.5
G 1" 152 14.4
G 11/4" 154 14.4
G 11/2" 154 14.2
G 2" 158 14.2
G 21/2" 158 15.2
G 3" 158 14.8
280 G 3/4" 200 167 16.1
G 1" 167 16.1
G 11/4" 169 16.0
G 11/2" 169 16.0
G 2" 173 15.9
G 21/2" 173 17.1
G 3" 173 16.6
315 G 3/4" 200 185 16.7
G 1" 185 16.6
G 11/4" 187 16.5
G 11/2" 187 16.4
G 2" 191 16.2
G 21/2" 191 17.5
G 3" 191 17.0

Ductile Iron Split Sleeve Repair Clamps Parts And Material

name material standard
bolt S235JR,galvanized ISO8677
nut S235JR,galvanized PN-EN24032
body EN-GJS-500-7 PN-EN1563:2000
seal NBR or EPDM PN92/C01604.01
waser S235JR,galvanized ISO7089

Working Pressure Of Split Barrel Repair Clamps

Working Pressure 1000 psig

Size Range Of Split Repair Clamps

Size Nominal Diameter W-Pipe Z-Pipe C-Pipe D-Pipe Coupling Length
OD OD OD OD   
  mm (+/-3mm) (+/-3mm) (+/-3mm) (+/-3mm) mm
20*100 20 26.9 26.8       100
25*100 25 33.7 33.5       100
40*125 40 48.3 48.0       125
50*150 50 60.3 60.0       150
80*200 80 88.5 89.0 93.0 98.0 200
80*250 250
80*500 500
100*200 100 114.0 114.0 118.0 118.0 200
100*250 250
100*350 350
100*500 500
100*1000 1000
150*200 150 165.0 165.0 169.0 170.0 200
150*250 250
150*350 350
150*500 500
150*1000 1000
200*200 200 219.0 219.0 220.0 220.0 200
200*250 250
200*350 350
200*500 500
200*1000 1000
250*200 250 273.0    271.6 274.0 200
250*250 250
250*350 350
250*500 500
250*1000 1000
300*200 300 325.0    322.8 326.0 200
300*250 250
300*350 350
300*500 500
300*1000 1000
350*200 350       374.0 378.0 200
350*350 350
350*500 500
350*1000 1000
400*200 400 426.0    425.6 429.0 200
400*500 500
400*1000 1000
450*500 450       476.8 480.0 500
450*1000 1000
500*500 500 530.0    528.0 532.0 500
500*1000 1000
600*500 600       630.8 635.0 500
600*1000 1000
700*500 700       733.0 738.0 500
700*1000 1000
800*500 800       836.0 842.0 500
800*1000 1000
900*500 900       939.0 945.0 500
900*1000 1000
1000*500 1000       1041.0 1048.0 500
1000*1000 1000
1200*500 1200       1246.0 1255.0 500
1200*1000 1000
1400*500 1400          1462.0 500
1400*1000 1000
1600*1000 1600          1688.0 1000

Sealing Material Temperature Range Of Split Sleeve Clamp

  • NBR temperature range is from – 20 C to + 80 ̊ C̊
  • HNBR temperature range is from – 20 C to + 150 ̊ C̊
  • VITON temperature range is from – 20 C to + 200 ̊ C

Advantages Of Split Barrel Repair Clamp

  • Safety
  • Design Criteria and Industry Standards
  • Ease of Installation and Maintenance
  • Economic
  • Durable
  • Comes with wedge shape grooves to prevent slipping of seals during installation
  • Can be manufactured with prep angles for welding on the pipeline as and when required

Split Ring Pipe Clamp Applications

  • Pharmaceuticals
  • Power Generation
  • Heat Exchangers
  • Marine applications
  • Petrochemicals
  • Specialty Chemicals
  • Architectural applications
  • Offshore and onshore - carrying oil
  • Chemical process and water

Split Sleeve Clamp Hydrotest

API Pipe Size (inches)

 

Inside diameter “A” inches AcAve sealing length “B” inches
4 5 5 1/4
6 7 1/8 5 1/4
8 9 1/8 5 1/2
10 11 1/4 5 1/2
12 13 1/4 5 1/2
14 14 1/2 8
16 16 1/2 8
18 18 1/2 8
20 20 1/2 8
22 22 1/2 8
24 24 1/2 8
26 26 1/2 8
28 28 1/2 8
30 30 1/2 8
32 32 1/2 8
34 34 1/2 8
36 36 1/2 8
38 38 1/2 8
40 40 1/2 8
42 42 1/2 8
48 48 1/2 8
56 56 1/2 8

Different Types Of Split Repair Clamp

  • Split Repair Clamp
  • Split Sleeve Repair Clamp
  • Split Pipe Repair Clamp
  • Split Sleeve Pipe Repair Clamp
  • Split Sleeve Pipeline Repair Clamps
  • Split Sleeve Leak Repair Clamp
  • Split Sleeve Clamp
  • Split Pipe Clamp
  • Split Collar Tube Clamp
  • Split Flange Clamp
  • Split Collar Clamp
  • Split Ring Clamp
  • Split Flange Exhaust Clamp
  • Split Ring Pipe Clamp
  • Split Second Voltage Clamp
  • Split Bolt Ground Clamp
  • Split Barrel Repair Clamp
  • Split Pipe Clamps

Split Sleeve Pipe Repair Clamp Tech Spec

  • Size: Standard Repair Clamps: 4″–52" ≥ 1500# suitable for temporary carbon steel applications.
  • Size: Engineered Repair Clamps: 1/2″–52″ > 2500# suitable for temporary or permanent carbon steel, stainless steel and super duplex applications.

Split Bolt Ground Clamp Dimensions

API Nominal Pipe Size (In.) A-36 Steel Plate A-572-Gr.50 Steel Plate
1/4'' WALL 5/16'' WALL 3/8'' WALL 1/2'' WALL 1/4'' WALL 5/16'' WALL 3/8'' WALL 1/2'' WALL
4 2529 3086 3617 4608 3512 4286 5023 6400
6 1788 2197 2592 3345 2483 3051 3600 4645
8 1401 1728 2046 2658 1946 2400 2842 3692
10 1139 1409 1672 2183 1582 1957 2323 3032
12 969 1200 1427 1868 1346 1667 1982 2595
14 886 1098 1307 1714 1231 1525 1815 2380
16 780 967 1152 1514 1083 1343 1600 2102
18 696 864 1030 1355 966 1200 1430 1882
20 628 781 931 1227 873 1084 1293 1704
22 573 712 850 1121 796 989 1180 1557
24 526 655 782 1032 731 909 1085 1433
26 487 606 723 956 676 841 1005 1327
28 453 563 673 890 629 783 935 1236
30 423 527 630 833 588 732 874 1157